Leading offsite construction specialists Western has strengthened its operations with a £1 million investment in a fully automated timber panel production line at its Coalisland base in County Tyrone.

The new line, developed with Modular Building Automation and JJ Smith Woodworking Machinery, combines advanced automation technology with digital design tools. It has been built to deliver higher output, greater precision, and improved safety, while supporting the production of energy-efficient building systems.

The equipment includes:

• X-FRAME Assembly Station: A CNC-controlled unit that automates the placement, clamping, and nailing of wall panels. With a touch-screen interface and real-time assembly visuals, it ensures accuracy and consistency across every panel;

• X-MULTI Multifunction Bridge: This dual-station system handles everything from nailing and stapling to breather membrane application and batten fixing - all automated, and all at double the speed of traditional methods;

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• X-TILT Butterfly Tables: Used to safely tilt and handle panels during insulation and internal sheeting, these hydraulic tables improve worker safety and accommodate panels of varying sizes;

• Stromab CT600 Saw: A high-speed, precision crosscut saw integrated with CAD/CAM software for seamless processing that reduces waste and improves material efficiency.

All machinery is supported by hsbcad's integrated design platform, which allows for digital fabrication workflows and rapid design-to-manufacture capabilities.

"This isn't just a leap in technology - it's a statement about where we're headed," said Western's Managing Director, Rory McGuigan. "We're investing in the future of construction. That means making our operations smarter, faster, and more sustainable."

The new automated timber panel production line will enhance delivery timelines while supporting Western's ambitious carbon reduction goals. Through ongoing refining of its off-site manufacturing processes, the company can reduce site disruption, minimise material waste, and ensure tighter building tolerances.

The new automated line also enhances Western's ability to meet increasing demand for faster, greener construction in keeping with the UK and Irish government’s drive towards Net Zero buildings.

The business has been building for the future with a planned programme of investment that has included the addition of bespoke manufacturing facilities for its windows and furniture range and the introduction of a number of electric forklifts.